工業機器人應用於精實製造之準則發展

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Title:	工業機器人應用於精實製造之準則發展
Other Titles:	Application Guidelines for Industrial Robots in Lean Manufacturing
Authors:	陳盛皇 Chen, Sheng-Huang
Contributors:	黃欽印;陳武林 Huang, Chin-Yin;Chen, Wu-Lin 工業工程與經營資訊學系
Keywords:	精實製造;工業機器人;準則設計;機器人編程與模擬軟體OCTOPUZ Lean Manufacturing;Industrial Robots;Guidelines Design;Robot Programming and Simulation Software OCTOPUZ
Date:	2018
Issue Date:	2018-11-07T04:16:45Z (UTC)
Abstract:	隨著科技發展，人們的生活日益富裕，需求逐漸轉為以個人化為主，製造商則根據末端顧客的需求採取適當的生產方式。由於產品種類多樣少量，故大量生產已不適用，而是以具生產彈性的精實製造更為適合。根據文獻所述具備靈活多樣性的工業機器人是非常精實的，其應用於精實製造可達到一加一大於二的效果。但以往製造商在導入工業機器人時皆沒有一套參考依據可遵循，導致失敗的可能性大增，本研究欲探討在精實製造的環境下導入工業機器人其設計準則。本研究準則設計分為四類，分別為工業機器人與作業之關聯、運輸搬運規劃、手臂之選擇、以及友善的環境，每項準則皆有對應到的文獻加以佐證或依現有文獻做推論，而部分準則以案例加以說明使其可視化程度提高。最後根據本研究設計準則應用於案例並以機器人編程與模擬軟體OCTOPUZ做一說明。案例公司現況產線過於冗長，過多的人員、零件、在製品充斥製造現場，過多的搬運也造成人員作業十分費力，在應用準則改善後加入了八台工業機器人及一台機構，減少了九位作業人員，週期時間改善幅度為44%，工作使用空間改善幅度為41%。本研究設計之準則為通用性準則，有別於既有針對個案之研究。 With the advent of science and technology, people’s living has become increasingly affluent. Their demand gradually shifts to personalization, which results in a large variety and small quantity of products in production. Traditional mass production is no longer applicable. On the other hand, it is more suitable for production with flexible lean manufacturing. Although robotic automation is a turn-key solution for flexible lean manufacturing, there is no guideline to lead the application of robotic automation in production. Hence, a design guideline is needed. The design guidelines of this study are divided into four categories, namely, the relationship between industrial robots and operations, transportation planning, robotic arm selection, and friendly environment. Each guideline is supported by the corresponding studies in the literature or inference from existing literature. Some of the guidelines were illustrated by examples. Finally, the design guidelines were applied to a case study. The robot programming and simulation software OCTOPUZ was used to demonstrate how the production line is robotic-automated. In the case study, eight industrial robots and one mechanism device are added in accordance with the suggestions by the guidelines, which results in a reduction of nine workers. The improvement of cycle time is 44%, and the improvement of working space is 41%. The guidelines developed in this research are generic to any production system, rather than case-oriented in the literature.
Appears in Collections:	[工業工程與經營資訊學系所] 碩博士論文

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